employee from 01.01.1997 until now
Orenburg, Orenburg, Russian Federation
employee from 01.01.2003 until now
Orenburg, Orenburg, Russian Federation
UDK 62 Инженерное дело. Техника в целом. Транспорт
GRNTI 55.29 Станкостроение
OKSO 15.03.05 Конструкторско-технологическое обеспечение машиностроительных производств
BBK 346 Отдельные машиностроительные и металлоперерабатывающие процессы и производства
TBK 5016 Проектирование. Конструирование
BISAC TEC020000 Manufacturing
The paper presents an analysis of thermal processes in the bearing system of a double-sided face grinding machine. Experimental data on temperatures and displacements obtained when the machine is idling and when imitating the grinding process with the help of electric heaters of various powers are used for analysis. The performed studies have shown that thermal deformations of double-sided face grinding machines with an arc trajectory of workpiece feed occur in a wide range in magnitude and direction. It can violate the main requirement for the precise operation of the machine - the symmetry of processing conditions at both ends of the workpiece. From the experiments, the absolute value of the non-parallelism of the grinding wheels after three hours of operation is established; it is almost twice the value of the removed allowance. Analysis of the kinetic change in the deformations of the supporting system of the machine tool during operation under thermal load shows that as it warms up, the relative position of the grinding wheels gradually changes from the state "wider at the bottom" to the state "narrower below". This leads to a spontaneous change in the dynamic tuning of the technological system and a corresponding change in the processing accuracy. Changes in the dynamic tuning of the technological system with varying intensity continue throughout the entire operating time of the machine.
face grinding machines, thermal deformations, excess temperatures, thermal displacements
1. Luk’yanov K.Y. More efficient grinding of conical roller-bearing surfaces by the end of a discontinuous wheel. Russ. Engin. Res. 2011. Vol. 31. Pp. 185-186.
2. Jurko J., Panda A., Valíček J., Harničárová M., Pandová I. Study on cone roller bearing surface roughness improvement and the effect of surface roughness on tapered roller bearing service life. Int. J. Adv. Manuf. Technol. 2016. Vol. 82. Pp. 1099-1106.
3. Jiang J., Ge P., Sun S., Wang D. The theoretical and experimental research on the bearing inner ring raceway grinding process aiming to improve surface quality and process efficiency based on the integrated grinding process model. Int. J. Adv. Manuf. Technol. 2017. Vol. 93. Pp.747-765.
4. Yu G., Wang Q., Song Z., Fang D., Li Y., Yao Y. Toward the temperature distribution on ball bearing inner rings during single-grit grinding. Int. J. Adv. Manuf. Technol. 2019. Vol. 102. Pp. 957-968.
5. Zhao B., Guo X., Yin L., Chang B., Li P., Wang X. Surface quality in axial ultrasound plunging-type grinding of bearing internal raceway. Int. J. Adv. Manuf. Technol. 2020. Vol. 106. Pp. 4715-4730.
6. Denkena B., Grove T., Maiss O. Influence of the cutting edge radius on surface integrity in hard turning of roller bearing inner rings. Prod. Eng. Res. Devel. 2015. Vol. 9. Pp. 299-305.
7. Afteni M., Terecoasa I., Afteni C., Paunoiu V. Study on hard turning process versus grinding in manufacturing some bearing inner rings. In: Proceedings of 5th international conference on advanced manufacturing engineering and technologies. 2017. Pp. 95-111.
8. Shi X., Zhu K., Wang W., Fan L., Gao J. A thermal characteristic analytic model considering cutting fluid thermal effect for gear grinding machine under load. Int. J. Adv. Manuf. Technol. 2018. Vol. 99. Is. 5-8. Pp. 1755-1769.
9. Shi X., Wang W., Mu Y. Yang X. Thermal characteristics testing and thermal error modeling on a worm gear grinding machine considering cutting fluid thermal effect. Int. J. Adv. Manuf. Technol. 2019. Vol. 103. Pp. 4317-4329.
10. Ortega N., Bravo H., Pombo I., Sanchez J.A., Vidal G. Thermal analysis of creep feed grinding. Procedia Engineering. 2015. Vol. 132. Pp. 1061-1068.
11. Batako A.D.L., Morgan M.N., Rowe B.W. High efficiency deep grinding with very high removal rates. Int. J. Adv. Manuf. Technol. 2013. Vol. 66. Pp. 1367-1377.
12. Wang S., Zhou B., Fang C., Sun S. Research on thermal deformation of large CNC gear profile grinding machine tools. Int. J. Adv. Manuf. Technol. 2017. Vol. 91. Is. 1-4. Pp. 577-587.
13. Winter M., Madanchi N., Herrmann C. Comparative thermal analysis of cutting fluids in pendular surface grinding. Int. J. Adv. Manuf. Technol. 2016. Vol. 87. Pp. 1751-1763.
14. Zhang Xl., Yao B., Chen Bq., Sun Wf., Wang Mm., Luo Q. Thermo-mechanical properties of bowl-shaped grinding wheel and machining error compensation for grinding indexable inserts. J. Cent. South Univ. 2015. Vol. 22. Pp. 3830-3836.
15. Ivanova T.N. Structural-Technological Methods for Reduction of Thermal Stress in Grinding. J. Eng. Phys. Thermophy. 2018. Vol. 91. Pp. 1413-1418.
16. Nadolny K., Kieraś S., Sutowski P. Modern Approach to Delivery Coolants, Lubricants and Antiadhesives in the Environmentally Friendly Grinding Processes. Int. J. of Precis. Eng. and Manuf.-Green Tech. 2020. https://doi.org/10.1007/s40684-020-00270-y.
17. Said Z., Gupta M., Hegab H., Arora N., Khan A.M., Jamil M., Bellos E. A comprehensive review on minimum quantity lubrication (MQL) in machining processes using nano-cutting fluids. Int. J. Adv. Manuf. Technol. 2019. Vol. 105. Pp. 2057-2086.
18. He Q., Fu Y., Chen J., Cui Z. Experimental investigation of cooling characteristics in wet grinding using heat pipe grinding wheel. Int. J. Adv. Manuf. Technol. 2018. Vol. 97. Pp. 621-627.
19. Wang X., Yu T., Sun X., Shi Y., Wang W. Study of 3D grinding temperature field based on finite difference method: considering machining parameters and energy partition. Int. J. Adv. Manuf. Technol. 2016. Vol. 84. Pp. 915-927.
20. Nikitina I.P., Polyakov A.N. Experimental investigation of the temperature and accuracy characteristics of a bilateral face grinding machine [Eksperimental'noe issledovanie temperaturnyh i tochnostnyh harakteristik dvustoronnego torceshlifoval'nogo stanka]. Bulletin of BSTU named after V.G. Shukhov. 2019. No. 11. Pp. 112-120. (rus)