Khabarovsk, Khabarovsk, Russian Federation
Khabarovsk, Russian Federation
Khabarovsk, Khabarovsk, Russian Federation
Khabarovsk, Khabarovsk, Russian Federation
UDK 62 Инженерное дело. Техника в целом. Транспорт
GRNTI 55.13 Технология машиностроения
The purpose of the paper. In order to solve the problems of increasing the efficiency of machining operations of small diameter holes by milling, the optimal range of cutting modes and helix pitch for the machining strategy with helical interpolation is established. The reduction of labor intensity and costs of hole machining when treating holes in alloyed corrosion-resistant steels is experimentally confirmed. Research methods. In this paper, the issues of machining blind holes by helical interpolation milling with end cylindrical carbide cutters of relatively small dimensions in parts made of 12X18N10T alloy are considered. The features of this machining are availability of significant axial and radial components of the cutting forces with relatively low tool strength. This leads to the fact that a key factor of the tool failure is its mechanical failure, the cause of which is an increase in cutting forces due to the edge of the cutter being chipped. Research results and novelty. It has been experimentally proved that the most rational machining parameters to ensure the specified accuracy and surface quality of the machined holes when using a strategy of helical interpolation milling will be the choice of the helix pitch p = 0.2 mm, the feed range F = 0.075-0.11 mm /tooth, which corresponds to the minute feeds of the milling center 450-675 mm/min. Conclusions. The optimal range of cutting modes is found in the feed range from 450 to 675 mm/min, with a helical interpolation pitch of 0.2 mm. The accuracy and roughness of the holes obtained by milling with end mills with a diameter of 3 mm for steel 12X18N10T is evaluated.
milling, end cylindrical cutters, accuracy, roughness, wear, hole machining, optimization
1. Rychkov D. A. Privedennye zatraty proizvodstva pri obrabotke kompozicionnyh materialov / D. A. Rychkov, D. V. Lobanov // Mehaniki XXI veku. Seriya: Sovremennye tehnologii i avtomatizaciya v mashinostroenii. - 2016. - №15. - S. 25-30.
2. Sablin P. A. Vysota mikronerovnostey i parametry sherohovatosti - kompleksnaya ocenka kachestva obrabotannoy poverhnosti / P. A. Sablin, V. S. Schetinin // Uchenye zapiski Komsomol'skogo-na-Amure gosudarstvennogo tehnicheskogo universiteta. - 2020. - № 7 (47). - S. 90-94.
3. Roukema J. C. Generalized modeling of drilling vibrations Part I / J. C. Roukema, Y. Altintas // Time domain model of drilling kinematics, dynamics and hole formation International Journal of Machine Tools & Manufacture. - 2007. - №47. - P. 1455-1473.
4. Roukema J. C. Generalized modeling of drilling vibrations Part II / J. C. Roukema, Y. Altintas // Chatter stability in frequency domain, International Journal of Machine Tools & Manufacture. - 2007. - №47. - P. 1474-1485.
5. Pas'ko N. I. Obobschennaya stohasticheskaya model' otkazov rezhuschego instrumenta i ee primenenie / N. I. Pas'ko, A. V. Ancev, N. V. Anceva. - Tula: Izd-vo TulGU, 2016. - 174 s.
6. Martinov G. M. Diagnostirovanie rezhuschih instrumentov i prognozirovanie ih ostatochnoy stoykosti na stankah s ChPU v processe obrabotki / G. M. Martinov, A. S. Grigor'ev // Stanki i instrument. - 2012. - №12. - S. 23-27.
7. Pas'ko N. I. Veernaya model' iznosa rezhuschego instrumenta i optimizaciya rezhima profilaktiki / N. I. Pas'ko, A. V. Ancev, N. V. Anceva, S. V. Sal'nikov // Izvestiya Tul'skogo gosudarstvennogo universiteta. Tehnicheskie nauki. - 2015. - №12(1). - S. 119-130.
8. Boriskin O. I. Analiz tochnosti profilya evol'ventnyh chervyachnyh frez s tverdosplavnymi SMP / O. I. Boriskin, N. G. Stahanov, A. V. Yakushenkov, [i dr.] // Izvestiya Tul'skogo gosudarstvennogo universiteta. Tehnicheskie nauki. - 2016. - №3. - S. 143-146.
9. Makarenko K. V. Issledovanie stoykosti mnogogrannyh neperetachivaemyh plastin pri tokarnoy obrabotke, termicheski uprochnennoy stali 40H2N2MA / K. V. Makarenko, A. N. Tolstyakov // Vestnik Bryanskogo gosudarstvennogo tehnicheskogo universiteta. - 2018. - №6(67). - S. 11-15.
10. Ancev A. V. Povyshenie effektivnosti obrabotki rezaniem pri formoobrazovanii slozhnyh poverhnostey v usloviyah neopredelennosti proizvodstva // Izvestiya Tul'skogo gosudarstvennogo universiteta. Tehnicheskie nauki. - 2016. - №8(1). - S. 221-229.
11. Pas'ko N. I. Kompleksnaya model' iznosa rezhuschego instrumenta i primer ee primeneniya dlya optimizacii rezhima profilaktiki / N. I. Pas'ko, A. V. Ancev // Izvestiya Tul'skogo gosudarstvennogo universiteta. Tehnicheskie nauki. - 2015. - №11(2). - S. 192-202.
12. Anikeeva O. V. Sintez dopuskov parametrov geometricheskoy tochnosti metallorezhuschih stankov / O. V. Anikeeva // Vestnik Voronezhskogo gosudarstvennogo tehnicheskogo universiteta. - 2017. - T. 13, № 6. - S. 95-103.
13. Anikeeva O. V. Prognozirovanie parametricheskoy nadezhnosti precizionnogo tehnologicheskogo oborudovaniya / O. V. Anikeeva, A. G. Ivahnenko, V. V. Kuc // Fundamental'nye i prikladnye problemy tehniki i tehnologii. - 2013. - № 2(298). - S. 159-164.
14. Ancev A. V. Informacionnaya podderzhka naznacheniya strategii effektivnoy ekspluatacii lezviynogo instrumenta/ A. V. Ancev // Vestnik Voronezhskogo gosudarstvennogo tehnicheskogo universiteta. - 2019. T. 15. - №5. -S. 128-136.
15. Stel'makov V. A. Povyshenie effektivnosti chistovoy obrabotki otverstiy koncevymi frezami na obrabatyvayuschih centrah s ChPU v usloviyah mnogonomenklaturnogo proizvodstva : special'nost' 05.02.07 «Tehnologiya i oborudovanie mehanicheskoy i fiziko-tehnicheskoy obrabotki» : dis. na soiskanie uchenoy stepeni kand. tehn. nauk / Stel'makov Vadim Aleksandrovich ; Komsomol'skiy-na-Amure gosudarstvennyy universitet. - Komsomol'sk-na-Amure, 2019. - 182 s. - Bibliogr.: s. 15-16.
16. Ancev A. V. Naznachenie racional'nyh rezhimov rezaniya s uchetom variabel'nosti processa rezaniya / A. V. Ancev // Izvestiya Tul'skogo gosudarstvennogo universiteta. Tehnicheskie nauki. Seriya: Tehnologiya mashinostroeniya. - 2019. - №7. - S. 3-12.
17. Gimadeev M. R. Obespechenie kachestva poverhnosti pri mehanoobrabotke slozhnoprofil'nyh detaley / M. R. Gimadeev, V. M. Davydov // Tehnologiya mashinostroeniya. - 2018. - №11. -S. 9-16.
18. Gimadeev M. R. Korrelyacionnye svyazi pokazateley sherohovatosti pri frezerovanii sfericheskim instrumentom / M. R. Gimadeev, V. M. Davydov // Tyazheloe mashinostroenie. - 2018. - №9. - S. 24-29.
19. Davydov V. M. Formirovanie parametrov sherohovatosti na osnove korrelyacionnyh svyazey pri chistovom frezerovanii prostranstvenno-slozhnyh poverhnostey / V. M. Davydov, M. R. Gimadeev, A. V. Nikitenko, A. V. Sarygin // Uprochnyayuschie tehnologii i pokrytiya. - 2019. - Tom 15. - № 6 (174). - S. 243-248.
20. Stel'makov V. A. Obespechenie tochnosti formy otverstiy, poluchennyh frezerovaniem s vintovoy interpolyaciey na obrabatyvayuschih centrah s ChPU / V. A. Stel'makov, V. M. Davydov, A. V. Nikitenko, M. R. Gimadeev // Vestnik mashinostroeniya. - 2018. - № 12. - S. 73-76.
